
F. Odell Pullen, Architect – fodell [at] bellsouth.net
Harry K. Whitver, Illustrator – hwhitver [at] gmail.com
May 14, 2010
SUBJECT: A DEVICE TO STOP THE DEEP UNDERWATER PIPELINE LEAK FROM RELEASING OIL INTO THE GULF
INVENTORS: F. Odell Pullen, 119 Allendale Drive, Nashville, TN 37205
Harry K. Whitver, 409 Brook Hollow Road, Nashville, TN 37205
ABSTRACT
A BRIEF DESCRIPTION OF THE SUBJECT
The device described in this abstract is basically a plug that, when successfully installed, will remain in place until such time as a way is implicated
to collect oil from the failed well. It is not the intent for this system to collect any of the oil and natural gas that is being expelled but to stop the flow.
THE STOPPER OR PLUG SYSTEM
(Refer to the included illustration.)
The mechanics of the PLUG are simple and rely on the pressure of the oil within the pipe to shut down the flow. The penetrator is a steel, asterisk shaped ram, tipped by a sharp cone and fitted with an expandable plug and a series of spring-loaded toggles. This, in turn, is encased in a cylindrical sheath, designed to hold everything closed until the device is installed and the sheath retracted.
The overall diameter should be kept under ½ the diameter of the well string so that, when inserted into the pipe, the interruption of the oil flow would be kept to a minimum. Just behind the conical head and the first set of toggles would be a reinforced circular seal, which is about equal in diameter to that of the outside diameter of the oil pipe. This circular seal shape is the actual oil stopper seal. Since the diameter of this circular seal is slightly larger than the inside diameter of the oil pipe, it should provide a seal to the pipe and against the oil flow. This seal is similar to the seal that is typically used in the wheel cylinder of braking systems on vehicles to keep the hydraulic oil from going past the piston and into the brake cylinder chamber. The seal is folded in such a way as to allow the oil pressure in the pipe to force it open. Of course, the folded shape would be no larger in diameter than that of the cone base and, when activated, unfold to its actual diameter within the oil pipe. What the circular seal is made of - rubber, neoprene, carbon fiber, silicone, Kevlar or combinations of these materials, is to be determined.
Behind this seal will be a metal circular shape intended to provide backup structure for the seal. In front and behind this circular seal will be special spring loaded metal unfolding toggles similar in intent to the toggles of a common toggle bolt. These would be folded down against the ram and held in place along with the seal by a cylindrical sheath before the PLUG is inserted in the pipe. When activated, will unfold to fit within a diameter that is slightly larger than the interior diameter of the oil pipe. On the ends of these metal toggles will be spikes intended to "dig" into the inside of the oil pipe, keeping the whole PLUG from backing out of the pipe and centering the device for optimal plug deployment.
SETTING THE PLUG IN PLACE
This whole device will be fabricated and then delivered to the site of the oil spill by deepwater robotic device. The robot’s equipment will include a fastener to tie onto the oil pipe for stability and control, and an attachment to insert the device into the oil pipe. Once inside the pipe, the PLUG will be activated by removal of the sheath; the toggles will spring open, allowing the spikes to imbed into the pipe to keep the pressure of the oil from pushing the PLUG out. The seal opens to take the pressure within the oil pipe, stopping the flow of oil.
This last sequence will have to be done quickly and in the order described because of the extreme push of the oil pressure against the whole PLUG. As stated earlier, the pressure of the oil will now be on the whole PLUG-sealing device, which will only seal and hold tighter as the pressure of the oil pushes against it. This device works like the “shark teeth” of PEX residential plumbing joints.
In summary, this PLUG device should be a rapid, straight forward fabrication that can be quickly deployed and, when inserted and activated, should stop the flow of oil to allow time for later pressure relief and oil recovery operations.
Sincerely,
F. Odell Pullen
cc: Harry K. Whitver
(With drawing attachment)






